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There’s a Component Shortage?

The growth of technology directly impacts the demand for electronic components. Since 2017 there’s been a component shortage which looks only to be continuing; the shortage is affecting a range of passive components including resistors, diodes, memory and capacitors with lead times increasing for these.

What’s causing the Component Shortage?

Global innovation, shorter product life cycles, increased demand for handheld devices, IOT and the evolution of the automotive market into hybrids and the like has meant the demand for components is growing rapidly. This exponential growth was stronger than expected and has resulted in manufacturers struggling to keep up with demand; especially when suppliers who were left with the excess product during the recession moved forward with caution, meaning they weren’t flexible to cope with this sudden influx of demand.

To put it in perspective in terms of industry demand increases:

  • Automotive: There are between 2-3,000 capacitors for a standard combustion engine car, and up to 22,000 MLCCs (multi-layer ceramic capacitor) for a single electronic car.
  • Mobile Phones: around 1,000 capacitors within one flagship phone. 1.5 billion smart phones produced each year, and with MLCC output of around 3 trillion per year, nearly 50% goes straight to smartphones.
Is it Likely to End Anytime Soon?

Unfortunately, that’s unlikely; some experts are predicting that the shortages could reach to 2020 and beyond. Increasing demand for future proof components such as those going into IOT developments means passive component makers are increasing their capacity for these as a priority rather than legacy components which have lessening demand and value.

There are also limitations to manufacturing technology which means industries such as MLCC manufacturing have plateaued. In addition, it does mean that component manufacturers are looking into other solutions which could accelerate the move into next generation smaller components and lead to future efficiency.

What are electronic manufacturers/designers doing to get around these issues?

With increased lead times as well as shortages companies are as you’d expect bulk ordering the components they can get their hands on to ensure they have a backlog and mitigate production delays for future projects, unfortunately this doesn’t offer a long-term solution and also skews demand further.

More and more manufacturers are also having to approach their manufacturing more flexibly and taking a more proactive approach to forecasting component requirements for upcoming sales.

Relationships are paying a large part in who is obtaining components, those who have built up agreements over the years with component suppliers or who are a larger customer are taking priority in receiving parts.

How is the Newbury Group Dealing With/Tackling the Component Shortage?

At the Newbury Group, we continue to monitor our supply chain on a daily basis. We hold buffer stocks of hard to get passive components and we maintain close relationships with our major suppliers with a view to keeping continuity of supply. Inevitably, there is upward pressure on supply prices. We have as yet not been defeated in our mission to maintain component supplies for our client’s products.

Technically, we have also been further improving our capacity to place 0201 and 01005 components, because we anticipate it is these that our clients will increasingly be forced to use to futureproof their supply of passives. It is becoming truer that if your components are not being used in mobile devices, they will become hard to get. If you need an update to your legacy electronic design, call us, we can help.

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The Basic Set Up of a PCB

As you probably know, printed circuit boards are pretty ubiquitous in the world of electronics. You will probably find one in the devices that you use every day. However, people often use these electronic devices without considering or understanding the technology behind them. Here are the basics of PCB design, components and construction to give you a better idea of how your electronics operate.

In its simplest form, a PCB is a plastic board reinforced with glass. Attached to this board are copper lines and pads which connect together, cut from a copper layer. These copper lines (known as traces) allow electrical charge to flow through the PCB, providing power to the different components that are situated systematically on the board. The copper traces function in the place of wires, guiding the electricity to the correct destination.
 

The Layers of a PCB

The simplest PCBs are single sided boards (one copper layer). However, the copper traces can also be installed on both sides of the board, creating a double sided PCB. They become more and more complex as additional layers are added to the original design. These new layers have their own copper trace formations. The copper connections cannot cross one another without the path of the electrical charge being compromised, so multi layered PCBs become necessary for advanced electronics. However, in the single sided boards one side is reserved for the copper trace and the other side houses the components.

On top of the copper layer sits the solder mask and the silkscreen. The solder mask is what makes the PCB its recognisable green colour. This has the function of insulating the copper from any metal parts that might accidently come into contact with it. However, parts of the metal will remain exposed so that they can be soldered to. The silkscreen sits on top of the solder mask again. This has letters and numbers drawn on it which make the assembly of the PCB easier for the engineer (or the hobbyist!).
 

The Components

If the copper traces behave like the skeleton of the PCB, acting as its basic structure – then the components are the vital organs. Each one has a different function. They give the circuit the unique qualities that make it fit for its intended purpose. Depending on the device or electronic item a PCB is designed for, different components will be needed for different circuits. These components can consist of a wide range of electronic parts. Some common PCB components include:

Battery: provides the voltage to the circuit.

Resistors: control the electric current as it passes through them. They’re colour coded to determine their value.

LEDs: light emitting diode. Lights up when current flows through it, and will only allow current to flow in one direction.

Transistor: amplifies charge.

Capacitators: these are components which can harbour electrical charge.

Inductor: stores charge and stops and change in current.

Diode: allows current to pass in one direction only, blocking the other.

Switches: can either allow current or block depending if they are closed or open.
 

PCB Assembly

These components can be attached to the board in various ways. In general, an engineer will choose to use either the surface mount method or the through-hole method to attach the components. Following a schematic pattern and using the numbers on the silkscreen, the engineer uses solder to attach the components to the board. The engineer must be very careful when soldering. As solder is a metal that an engineer melts so that they can manipulate it. Any stray blobs that are out of place and touch other metal components could cause the circuit to short. This can be dangerous, causing fires or even small explosions. When the components are installed correctly, the PCB is ready to be used in a device.

So, there you have it. The basic design, construction and components of a PCB. This is only an overview, as PCBs can get extremely complex with advanced electronics. However, the basic principles remain the same, even with 16 layered boards.

If you’re considering PCB assembly, manufacture, fabrication, solder paste stencils or any other PCB production – get an online quote now.

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Lasting electronic designs require accurate and quality manufacturing at their root. Prototyping of PCBs is a crucial stage of electronics project development and allows engineers to design their circuit boards and test the outcome on small-scale runs; often taking multiple runs to perfect their designs.

The main intention of prototyping is to not only test the concept and functionality of the design, but also perfect and grow it stage by stage, limiting final fabrication failure as much as possible. This should save unnecessary additional costs and extended project times.

Speed and flexibility are often the main focus of this development stage facilitating rapid testing of ideas and amendments where appropriate. Companies desire fast turnaround Prototype PCBs as the quicker the designs can be verified, the quicker products get to market optimising sales revenue potential and profitability.

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Types of Prototypes:

  • Limited function: Test out each intended final function of a circuit board within single function boards.
  • Functional Concept: proves the concept of the circuit built up without full capabilities.
  • Working prototype: Fully integrated functions which will be refined through further runs.
  • Fully Functioning Prototype: Combines all aspects of functionality intended for the finalised circuit design as well as the adapted characteristics that have been developed through the runs. This prototype will reflect the final production board.
Main Benefits
    Helps to reduce the time from idea > market
    Allows you to test design in small quantities before primary large production
    Ensures manufacturability
    Ensures quality
    Ensures functionality
    Cost effective for multi-layer or high-density boards
    Reduces costly reworks
    Fine-tuned, validated designs
    Eliminate failures early
How PCB Train Can Help ?

It’s a common misconception that good value and low volume pcb fabrication do not go together. Here at PCB Train although we recognise there are associated costs we specialise in providing a low cost fast turnaround PCB prototype service. What’s more, by using us for your PCB assembly order you can utilise our free components list through which clients can take advantage of free common components for their boards further reducing costs.

Use our online system to generate a quote for your prototype and small batch PCBs

 

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Flexible PCBs

Also known as flex circuits or flex boards, the use of flexible PCBs is growing in electronic manufacture as devices get more compact and less standard shapes are used in product design.

When to Use Flexible Circuit Boards:

Flexible circuits come into their own when it comes to manufacturing where weight and space is a major consideration. Thin and lightweight flexible circuit boards are the ideal choice when you are looking for wiring capability in spaces where the more traditional rigid boards can’t fit making them ideal for compact devices such as smart wearable’s, mobile phones and cameras.

As well as this due to their composition, flexible circuit boards have better resistance to high temperatures with a material which dissipates heat and also has resistance to shock and vibrations.

Rigid PCBs

Found in the majority of electronic manufacturing, rigid PCBs are essentially the traditional board of the world of printed circuits consisting of rigid circuitry areas. Rigid PCBs remain immensely popular, and are the solution of choice for most interconnection problems.

When to Use Flexible Circuit Boards:

Rigid PCBs are the ideal choice when cost efficiency is important, the cost to utilise only flexible PCBS being currently too expensive for the majority of production cases. Also if you are looking to develop high volumes the fabrication facility for rigid PCBs and its automation makes it the better choice unless there is a technical reason for using a flex circuit.

Similarities vs. Differences
    Similarities Differences
  • In essence both forms of board service the same purpose connecting components.
  • Design rules relating to hole sizes, thicknesses and more still apply to both bases.
  • Manufacturing process is relatively the same.
  • In general rigid PCBs cost less that flexible circuit boards
  • Flexible circuits minimise the requirements for other components for connections.
  • Flex circuits require a coverlay, a sort of lamination process for protection of the board whereas rigid PCBs have solder masks.
  • Components must be mounted on rigidized sections of a flex circuit.
  • Flex circuits must be mounted within a removable rigidized carrier to permit automated assembly.
  • The best of both worlds – Flexi-rigid PCB

    A hybrid of the two, flex-rigid/rigid-flex printed circuit boards allow you to capitalise on the strengths of both board bases; keeping assembly costs down, and reliability up with the use of standard solid rigid circuit boards, whilst connecting with and utilising Flexible circuits where necessary such as in inconvenient locations, oddly shaped products and compact devices.

    The use of the hybrid overall leads to a happy medium allowing electronic manufacturers to take advantage of the high functionality of flex PCBs whilst remaining cost-efficient.

    Want to know about Flexible PCB production here the Newbury Group, visit our sister company Newbury Electronics’ page or alternatively contact our team today to find your solution.

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    The post Web Design; The Effusion Of The Home Site appeared first on PCB Train Blog.

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    The essence of the home page; what does this mean? The answer is fairly simple; it refers to its imperative quality, its one of a kind quality. Without a distinguishable top quality your web-site will be in a disadvantage. The achievements of your web-site leans heavily on the web design and style, of which the household page is probably the most critical aspect. No matter how great your business potential is you will need visitors to your web site to understand success in a Internet venture. The following are a few pointers which you can use in aiding attracting tourists into you web site with the basic design of your property page.

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    Probably the most common technique used today to fascinate a visitor is the use of? slf? files. Place be used to present: video, slideshows and sound. These can end up being quite breathtaking, but remember the greater spectacular they are the more entertaining they can become to the objective of the web page. Both the wordpress website designer and owner can easily be seduced by a great overly breathtaking presentation in a web page using? swf? documents. I can notice in my brain;? that appears great?, somebody your visitors probably will think precisely the same and miss to read the text message or any additional presentation on the page. This really is a common failing and not always easy to overwhelmed. The secret is in the balance; exactly how spectacular would you like your home page to be. It really is great when ever someone remembers your home site, but the dangers are that they may not keep in mind what the web page or web-site was about, only the fantastic video they noticed. There will times during the course when the total principles you wish to impart can be consist of solely within a? swf? document; for instance a plaything shop could use this technique in order to only pull in potential customers but for display the goods they have to sales. The quality and degree of motion that can be afforded by using? slf? files can be quite a very highly effective tool once used efficiently.

    A second prevalent method that could be employed to inject motion into a web page design is the by using? gif? data files. These are widely used to launch movement in text or present a cartoon type display. Being a web designers software they are more efficient than? swf? files could they be tend to end up being smaller and for that reason quicker to provide over the network to the visitor. Although the majority of Internet users in britain are broadband users this is not the case anywhere else in the world. Dialup and IDSN connections continue to be common place all over the world making the transmission latency important. It is therefore important in a lot of circumstance that the web site design has to be so that transmission amount has to be maintained to a minimum, when retaining some sort of eye catching technique. This is where the use of a small? gif? file seriously comes into its own. There are other methods, elizabeth. g. QuickTime files, and it is really the responsibility of the wordpress website designer to make the appropriate recommendations for the owner. Today we have a homepage design principle including structure and an eye baseball catchers, what else can we consider as an essential contribution to the design of the household page?

    Another element is a colour scheme; this can be critical while psychologically colour can affect spirits. One point that is important here is that no matter the colour structure that is chosen upon, there has to be enough distinction between text message and history to make examining effortless. If a visitor could not easily read the text they are going to move on to another web site. This is actually a very common mistake manufactured in web styles; one only has to look at Internet to find out evidence of this. The colour design should represent the warning the web site can be projecting, e. g. A toy store could use shiny yellows and reds, hence displaying an image of entertaining, or a book store may use mid-browns and greens projecting and image of serenity. It isn’t ideal just to choose a colour scheme because it is liked; some thought has to be invested allowing an informed decision to get made.

    To summarize, three regions of a successful webpage have been reviewed, each you as important as the other. The page layout has to be designed in such a means that tourists can easily access all the information quickly. Using an appealing technique can hold the site visitors attention very long for them to absorb the information on the page. It is crucial that the colour scheme reflects the mood who owns the web vbshoepertingen.be site would like. Putting these three components together should greatly help the success of any web-site. All three for these elements needs to be included within the initial package of the website with both the dog owner and the web development company giving very much consideration for the points in question. Always imagine the target projected audience.

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    The post Webdesign; The Substance Of The Home Site appeared first on PCB Train Blog.

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    The essence of the house page; what can we learn from this? The answer is fairly simple; it refers to its indispensable quality, its one of a kind quality. Without a distinguishable top quality your website will be by a disadvantage. The achievements of your internet site leans intensely on the web style, of which the house page is just about the most critical element. No matter how very good your business potential is you will need visitors to the web site to realize success in any Internet endeavor. The following are some pointers that can be used in assisting attracting site visitors into you web site with the basic design of your property page.

    The first point is the business presentation of your home webpage; the information should be easily absorbed by the guests. Often once entering a website the visitor is certainly presented with a webpage that scrolls on and on. This is awful when promoting to the public, it suggests that there is a lot information on the page. The visitor has to be capable of remember the points made at the beginning of the page without having to be side monitored by possibly too many tips or a lot of information on one or all of the items. A good summarisation of whatever you have to provide; fitting on to a non-scrollable page is advisable. It has to be remembered that examining from a monitor is normally not the same as studying from daily news. From a monitor the sunshine is projected whereas right from paper the sunshine is reflected. The optics handles these light sources differently. Keep your text as simple as possible with plenty of white space to produce it more readable. Given that we have determined the display layout precisely what is next?

    When people are using a search engine to find anything they are given many sites. Let’s assume that the search engine optimisation has been effective the web design and style will need a thing that will attract the visitors to get deeper into the site. We have a simple trick here; you need to hold the tourists attention with your home page very long for them to absorb the information relating to the page. Amazing achieving that is to use some thing to catch their eye; if you can hold them on your homepage long enough (30 second plus) you stand a better chance of them studying your webpage, especially if it is a well presented non-scrollable webpage. An eye catching gimmick is more likely for being remembered than the text; hence it is better in case the eye catching strategy is related to your product or service. A point to remember is the fact any attractive technique used must not be too entertaining from the message(s) related by the page. Precisely what kind of methods can be employed in catching visitors? s eye ball?

    Probably the most common technique used today to catch the attention of a visitor may be the use of? swf? files. These can be used to present: video, slideshows and music. These can be quite magnificent, but remember a lot more spectacular they are the more entertaining they can become to the objective of the site. Both the web designer and owner can easily be seduced by a great overly magnificent presentation in a web page applying? swf? data files. I can listen to in my mind;? that looks great?, but remember your visitors will most likely think the same and forget to read the text message or any additional presentation on the page. This is certainly a common problem and not usually easy to cured. The secret with the balance; just how spectacular do you need your home site to be. It is great the moment someone remembers your home web page, but the perils are that they may not bear in mind what the webpage or web-site was about, the particular fantastic online video they noticed. There will times of course if the total concept you wish to convey . can be contain solely within a? swf? file; for instance a toy shop could use this technique not to only catch the attention of potential customers but for display the products they have to sales. The quality and degree of movement that can be provided by using? slf? files can be a very strong tool the moment used in the right way.

    A second common method that can be employed to inject activity into a web design is the make use of? gif? data. These are widely used to launch movement in to text in order to present a cartoon type display. As a web designers application they are more effective than? slf? files are they tend to always be smaller and for that reason quicker to present over the network to the visitor. Although most Internet users in the United Kingdom are high speed users this may not be the case anywhere else in the world. Dialup and IDSN connections are still common place in many countries making the transmission dormancy important. It is therefore important in a lot of circumstance that the web development has to be so that transmission selection has to be retained to a minimum, whilst retaining some sort of eye catching technique. This is where conditions small? gif? file really comes into a unique. There are various other methods, age. g. QuickTime files, and it is really the responsibility of the web development company to make the appropriate recommendations to the owner. We now have a homepage design idea including structure and a great eye baseball catchers, what more can we consider as a vital contribution to the design of the house page?

    Thirdly element is definitely the colour scheme; this could be critical because psychologically coloring can affect frame of mind. One stage that is important here is it does not matter the colour system that is considered upon, there has to be enough compare between text message and record to make studying effortless. If a visitor lucaspoignonnec.be are not able to easily look at text they are going to move on to another web site. This is really a very common mistake produced in web models; one just has to browse the Internet to determine evidence of this kind of. The colour design should indicate the communication the web site is certainly projecting, y. g. A toy shop could use well lit yellows and reds, therefore displaying a picture of fun, or a publication store could use mid-browns and greens projecting and picture of serenity. It isn’t ideal only to choose a colour scheme because it is loved; some believed has to be place in allowing an educated decision to be made.

    In conclusion, three components of a successful homepage have been mentioned, each a person as important as the other. The page layout has to be developed in such the best way that tourists can easily gain access to all the information easily and quickly. Using an eye catching technique holds the tourists attention long enough for them to absorb the information in the page. It is essential that the colour scheme reflects the mood the owner of the web site wishes. Putting these kinds of three factors together should certainly greatly help the success of any web page. All three for these elements ought to be included within the initial method of the web site with both the owner and the website design company giving very much consideration towards the points in question. Always visualize the target crowd.

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    The post Web page design; The Basis Of The Home Site appeared first on PCB Train Blog.

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    The essence of the house page; what can we learn from this? The answer is very simple; it identifies its key quality, its unique quality. Without a distinguishable quality your web site will be by a disadvantage. The achievements of your web page leans seriously on the web design and style, of which your home page is probably the most critical element. No matter how great your business potential is you want visitors to the web site to comprehend success in just about any Internet endeavor. The following are a lot of pointers which you can use in aiding attracting tourists into you web site with the basic design of the home page.

    The first point is the business presentation of your home webpage; the information has to be easily assimilated by the site visitors. Often when ever entering a web site the visitor is normally presented with a website that scrolls on and in. This is awful when introducing to the general public, it shows that there is too much information on the page. Visitors has to be able to remember the points built at the beginning of the page without being side monitored by both too many points or excessive information on one or all of the items. A good summarisation of no matter what you have to give; fitting on a non-scrollable page is advisable. It has to be remembered that browsing from a monitor is usually not the same as examining from newspapers. From a monitor the sunshine is expected whereas by paper the light is reflected. The optics handles these types of light resources differently. Keep your text as simple as possible with plenty of white space to build it more readable. Now that we have determined the presentation layout what is next?

    When people are using an internet search engine to find whatever they are given many sites. Let’s assume that the search engine optimisation has been effective the web design and style will need something that will attract the visitors to delve deeper in to the site. There is also a simple technique here; you must hold the tourists attention in your home page lengthy enough for them to absorb the information to the page. Amazing achieving this is certainly to use something to capture their vision; if you can hold them on your home-page long enough (30 second plus) you stand a better potential for them reading your page, especially if this can be a well outlined non-scrollable site. An eye catching attention-grabber is more likely to become remembered than the text; consequently it is better if the eye catching technique is related to the product or service. An area to remember is that any eye catching technique used must not be too distracting from the message(s) related by page. What exactly kind of techniques can be employed in catching visitors? s eyeball?

    Probably the most prevalent technique used today to appeal to a visitor may be the use of? slf? files. Place be used to provide: video, slideshows and audio. These can always be quite magnificent, but remember a lot more spectacular these are the more entertaining they can turn into to the goal of the webpage. Both the website design company and owner can easily be lured by an overly magnificent presentation within a web page applying? swf? data. I can notice in my mind;? that appears great?, but remember your visitors probably will think the same and forget to read the text or any other presentation around the page. This is certainly a common negligence and not always easy to defeat. The secret is in the balance; just how spectacular are you interested in your home page to be. It truly is great once someone remembers your home web page, but the dangers are that they may not bear in mind what the web page or site was about, the particular fantastic online video they found. There will times during the course when the total meaning you wish to impart can be contain solely within a? swf? data file; for instance a model shop could use this technique in order to only catch the attention of potential customers but for display the products they have to sale. The quality and degree of movements that can be provided by using? slf? files could be a very highly effective tool once used appropriately.

    A second common method which might be employed to inject motion into a web page design is the utilization of? gif? data. These are frequently used to bring in movement in to text as well as to present a cartoon type display. Like a web designers application they are better than? swf? files light beer tend to become smaller and as a consequence quicker to provide over the network to the visitor. Although most Internet users in britain are broadband users this is not the case elsewhere in the world. Dialup and IDSN connections remain common place all over the world making the transmission latency important. It is therefore important in a lot of case that the web design has to be so that transmission volume has to be maintained to a minimum, although retaining some form of eye catching approach. This is where conditions small? gif? file actually comes into its own. There are additional methods, y. g. QuickTime files, and it is really the responsibility of the web development company to make the suitable recommendations to the owner. Today we have a webpage design idea including structure and an eye catcher, what otherwise can we consider as an important contribution to the design of your home page?

    The last element is a colour scheme; this is often critical when psychologically color can affect frame of mind. One stage that is necessary here is that no matter the colour structure that is opted upon, there must be enough contrast between text and track record to make examining effortless. When a visitor betawinews.com are unable to easily read the text they are going to move on to the next web site. This is actually a very prevalent mistake made in web patterns; one simply has to look at Internet to determine evidence of this kind of. The colour plan should reveal the note the web site is normally projecting, at the. g. A toy store could use smart yellows and reds, hence displaying an image of entertaining, or a book store may use mid-browns and greens projecting and image of serenity. Not necessarily ideal only to choose a colour pallette because it is loved; some thought has to be place in allowing an informed decision being made.

    In conclusion, three elements of a successful webpage have been discussed, each you as important as the other. The page layout has to be developed in such the easiest way that visitors can easily access all the information quickly and easily. Using an appealing technique holds the site visitors attention lengthy enough for them to absorb the information at the page. It is vital that the colour pallette reflects the mood the owner of the web site desires. Putting these three components together should certainly greatly ensure that the success of any web-site. All three of those elements ought to be included as part of the initial arrange of the internet site with both the proprietor and the website design company giving very much consideration towards the points involved. Always think of the target market.

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    The post Website development; The Vital Of The Home Web page appeared first on PCB Train Blog.

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