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A photodiode is an electronic which, when exposed to light, generates a change in its electrical resistance. When incorporated into an electronics circuit, it can generate a signal when exposed to the right amount of light. The Xiris Weld Cameras are equipped with photodiodes to detect the presence of a weld arc. 

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In today's modern manufacturing environment, continuous improvement is needed to stay competitive. This means equipment up-time, speed and product quality must always be optimized to increase yield and profitability. Any downtime can be minimized by keeping all production and online inspection equipment well maintained and calibrated. 

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Using cameras to monitor welding processes isn’t a new idea. But it’s an idea that’s never been practical—until now.

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Xiris has recently added a powerful new feature to its WeldStudio™ software utility that controls and displays images from its weld cameras: the Picture in a Picture (“PIP”) feature. The PIP Feature allows for two-tone mapping algorithms to be used on different portions of the screen at the same time, one on the full screen and one on an adjustable inset window.  Each tone mapping algorithm will have its own settings to enhance key areas of interest in an associated view. 

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High Voltage Cable is a multi-layer cable used for running high voltages underground or underwater.  The integrity of the cable is very important – the insulation of the cable must not deteriorate due to the high voltage power being transmitted.

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MIG processes, particularly short circuit MIG, will generate a huge range in brightness during their metal transfer cycle:  when the arc is extinguished as the wire makes contact with the parent material prior to expulsion, the image can be quite dark. However, after an explusion occurs and the arc is re-established, the image may be very bright as the arc intensifies to its maximum.

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Who doesn’t love an inspiring transformation story? Weld inspection systems truly are capable of transforming your quality assurance processes and one of our Spanish customers has quite the story to prove it.

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Xiris’ High Dynamic Range (HDR) welding cameras can be used in a multitude of ways, some of which our customers have discovered on their own.

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During tube production, immediately after the tube has been welded and before any further in-line processing is done, the weld bead must be scarfed off the tube. Scarfing is the process whereby the weld bead is cut off with a knife, or scarfing tool.  Unfortunately, if the scarfing tool is not done properly, the tube may not meet end user customer specifications because of a rough surface left behind by the scarf tool.  The result can be the primary contributor to creating a leak path on a compression fitting.

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