In the pursuit of sustainable industrial practices, many technological advancements have come about. Among these advancements, volatile organic compound (VOC) capture and emission abatement technology stands out as an important development, especially in industries like battery production. In this blog, we will delve into the overall concept of solvent VOC capture and emission abatement, and the role this technology plays in sustainable battery manufacturing, focusing on N-Methyl-2-pyrrolidone (NMP) capture. Understanding VOC Capture Solvents are used in many manufacturing procedures, for a ..read more

Maratek continuously strives to innovate and provide efficient solutions for industrial manufacturers, including the cabinet manufacturing industry.  Here’s how we recently partnered with a top-tier cabinet manufacturer in the United States to overcome their solvent recovery challenges. This blog details the client’s unique requirements and how Maratek’s specialized solvent recovery solutions brought efficiency and sustainability to their operations. Client Challenges and Custom Solutions The client faced limitations with an existing system that couldn’t keep pace with their daily demand ..read more

Batteries - the unsung heroes of modern technology - power everything from smartphones to electric vehicles and renewable energy storage systems. As the demand for batteries escalates, it's imperative to address the sustainability challenges inherent in their manufacturing.  In this blog post, we delve into the significance of sustainability in battery manufacturing and outlines strategies for enhancing sustainable practices - including the recycling and recovery of the NMP solvent waste. The Imperative of Sustainability in Battery Manufacturing In the global shift towards sustainable ..read more

In the quest for operational efficiency and environmental sustainability, many companies face the dual challenge of reducing waste and managing costs.  Traditional solvent disposal methods - a significant expense and environmental concern in various industries - now have an innovative counter-solution: Maratek's Share the Savings program. This program redefines solvent recovery, making it an accessible and risk-free solution for businesses. Discover Maratek's Share the Savings Program Maratek's pioneering Share the Savings program introduces an equipment subscription model that lowers ent ..read more

Solvents play a critical role in industrial manufacturing, yet their widespread use often goes unnoticed. Understanding the types of solvents in your production process is key to not only reducing operational costs but also minimizing your environmental footprint.  This blog explores common solvents, their applications, and the industries where they're most prevalent. Common Solvents and Their Applications  Methyl Ethyl Ketone (MEK): A colorless, flammable liquid with a sweet odor, MEK is utilized in adhesive production, paint, coating, and as a solvent for resins. It’s known for it ..read more

N-Methyl-2-pyrrolidone, often referred to as NMP, stands out as a versatile chemical compound crucial for various industrial applications.  This nitrogen heterocyclic compound boasts remarkable physical and chemical attributes, including a high boiling point, strong polarity, low viscosity, low corrosion, and excellent solubility.  NMP, a colorless liquid with a mild odor, demonstrates its prowess in dissolving a wide range of substances, including polymers and resins. In this blog, we delve into the significance of NMP, explore its applications, dive into the NMP market outlook, and ..read more

The industrial sector is in a perpetual state of evolution, compelling manufacturers to consistently fine-tune their production processes for heightened efficiency, cost reduction, and enhanced environmental sustainability.  In this dynamic landscape, Maratek stands as a premier provider of professional engineering services, delivering innovative solutions to confront these challenges head-on.  Harnessing cutting-edge technology such as Aspen HYSYS and SolidWorks, Maratek's team of adept engineers crafts process simulations, renders, and designs, empowering industrial manufacturers t ..read more

Numerous industries generate substantial volumes of solvent waste as a natural byproduct of their daily operations. While disposal is a common approach for handling this waste, it comes with several drawbacks, including high costs and potential environmental hazards.  A more efficient, cost-effective, and environmentally friendly alternative to disposal is solvent recycling, a process that can be conducted on-site.  This blog provides a technical introduction to a distillation method known as fractional distillation, a key technique in solvent recovery and recycling. Understanding Fr ..read more

Aerogels represent an exciting scientific advancement, showcasing remarkable properties that hold substantial promise across a wide range of applications in the solvent industry.  As new materials and synthesis methods continue to emerge, the diversity of aerogels available has expanded. This blog post delves into the science of aerogel classification, properties, applications, and synthesis. Aerogel Classification In the paper "Aerogels for Waterborne Pollutants Purification" by Moheman et al., several classifications of aerogels are described, including those based on appearance, produc ..read more

Fractional distillation is a highly efficient method used in various industrial processes, such as product refinement and waste recovery, to yield high-purity products. In this blog post, we will explore the structure of a fractional distillation column and delve into the science of reflux. Tray Column Structure Each tray within the distillation column facilitates interaction between gases and liquids, achieving equilibrium between them. As liquid enters and comes into contact with the gas on a given tray, both phases undergo compositional changes.  The hotter vapor phase heats the incomi ..read more