New controller with software integration achieves machine control plus multi-axis motion coordination Trio Motion Technology has launched a new controller based on Intel multi-core processors, running Microsoft Windows alongside Trio’s Advanced Motion-iX core. The PC-MCAT-2 gives OEM machine builders a control solution that allows easy integration of Windows applications, combined with advanced motion functionality based on high speed EtherCAT coordination for up to 64 servo and robot axes.> ..read more

Generative AI displays at Hannover Messe lacked a distinct future roadmap Generative Artificial Intelligence (AI) was a key theme of Hannover Messe 2024, with many demonstrations showing how copilots and AI assistants will enable faster and more streamlined operations. However, ABI Research found that although many companies showcased Gen AI solutions, most were not taking a truly innovative approach. The overall sentiment toward deploying Gen AI solutions in manufacturing is to take a slow and steady approach with known use cases that derive time-saving value. To achieve this goal of steady p ..read more

7-axis cobot with integrated controller Kassow Robots has launched a 7-axis cobot with the controller is integrated into the base of the robot. All five of the 7-axis cobots are now available in two versions – the classic variant with a separate controller, and the Edge Edition which features a miniaturised controller that occupies just 10% of the volume of the external controller. The footprint of the Edge edition’s base is compact, measuring just 160mm x 200mm.  The cobots are powered by direct current, meaning that they can be directly connected to any DC power supply, for example a b ..read more

Unlocking digital competitiveness in the OT domain Marcel Kelder looks at the barriers and benefits of taking a new technology approach to ensure successful and secure OT/IT convergence. A digital factory can be considered to be an autonomous but interconnected facility within an industrial ecosystem that leverages digital technologies such as artificial intelligence (AI), Internet of Things (IoT), and data analytics to optimise operations, enhance productivity, and enable real-time decision-making.  As the trend for digitalisation and autonomy increases, previous automation pyramids no ..read more

Listening to production noise to reduce costs Every factory or production plant is noisy, to various levels. It’s a consequence of machinery, pneumatics, hydraulics, motors, pumps, compressors, bearings, chains and other equipment used to manufacture and assemble products. Each sound tells a story. Some sounds are equipment working well and some sounds are from worn equipment, slight vibrations, loose fittings, air leaks, worn bearings, etc. The sounds which tell a story about the health of equipment are the important ones, there are additional sounds outside of the range of human hearing whi ..read more

Safety software enables Ex/ATEX inspection processes in SAP AG Consultancy, a SAP solutions specialist, has launched a tool designed to overcome challenges posed by the implementation of health and safety standards and Ex/ATEX inspections in the oil and gas industry and wider energy sector. Smart Ex allows organisations to undertake Ex/ATEX inspections internally within SAP without the need for third-party products. The fully integrated solution is an end-to-end tool which encompasses planning, execution and analysis and covers the full life cycle of Ex/ATEX inspections.     Dee ..read more

Södra Cell orders advanced process control system for pulp production ABB has won an order from Södra Cell to implement optimisation control for the pulp and paper manufacturer's mill in Värö, Sweden.  The project builds on an existing strategic partnership between ABB and Södra Cell, with the ambition to develop new levels of efficiency, engagement and digitalisation of its operations.  The delivery includes extended functionality for the ABB Ability System 800xA distributed control system (DCS) through the implementation of advanced process control (APC) for the bleaching process ..read more

New study identifies GenAI is a top tech investment for manufacturers The results of Rockwell Automation’s annual ‘State of Smart Manufacturing Report’ revealed a focus on harnessing new and emerging technologies to build resiliency, improve quality, maximise workforce potential, and drive sustainable growth. The global study surveyed more than 1,500 manufacturers across 17 of the leading manufacturing countries. “A skilled workforce is the cornerstone of any successful manufacturing operation, but attracting, managing and retaining workers is proving to be an ongoing challenge,” said Cyril P ..read more

Considerations for DCS modernisation Attila Bondor offers some food for thought for engineers tasked with modernising their process control systems. In the dynamic landscape of process control, modernising Distributed Control Systems (DCS) requires a great deal of strategic foresight. Although the typical lifespan of a DCS system is around 15 years, the process units can outlive the control systems by decades.  Due to rapid advances in operational technology (OT) and information technology (IT) convergence, as well as demanding economic and cybersecurity needs, modernisation of DCS has b ..read more

Overcoming the challenges of harsh environments Suzanne Gill reports on the challenges facing engineers, when it comes to ensuring consistent performance and reliability of Industrial Ethernet connectivity in harsh industrial environments, and gathers advice on how these challenges might be overcome. Industrial environments can present a variety of challenges when it comes to maintaining the reliability and performance of networks. However, there are best practices to ensure a facility can take advantage of Industrial Ethernet, wireless, and 5G technologies, while mitigating any issues related ..read more