Plastic injection molding is a cornerstone in modern manufacturing, offering unparalleled precision and versatility in crafting complex components. However, like any manufacturing process, it isn’t immune to imperfections. Understanding and addressing these defects is paramount to ensuring the quality and integrity of the final product in the world of injection molding. Let’s delve into some of the most common defects encountered in plastic injection molding and the strategies to remedy them. Sink Marks Sink marks are depressions or irregularities on the surface of a molded part caused by vari ..read more

Elevating Wall-Mounted Dispensers through Customization At Sussex IM, we’ve honed the art of crafting high-quality wall-mounted dispensers. In our last blog, we discussed how design for manufacturability (DFM), in-line assembly, SKU management through IQMS, and third-party logistics all play a part in ensuring we produce high-quality wall-mounted dispensers for paper towels, soap, sanitizer, and sharps. Now, let’s take a closer look at our customization capabilities that transform these dispensers into not just functional pieces but tailor-made works of excellence. Through processes and techno ..read more

The Challenge At Sussex Injection Molding, the material handling system had been the backbone of operations but faced significant challenges before recent modifications. Outdated controls components, inefficient numbering schemes, and bland interfaces were just a few of the hurdles impacting operations. These limitations not only affected efficiency but also led to frequent downtime and employee frustration. The existing system was a maze that hindered rather than supported the team’s efforts. The Solution Recognizing the need for change, Sussex IM embarked on a comprehensive overhaul of its m ..read more

Precision in Production: Sussex IM’s Expertise in Manufacturing Wall-Mounted Dispensers As a plastic injection molding expert, Sussex IM is no stranger to the intricate world of precision manufacturing. This expertise extends to the production of high-quality wall-mounted dispensers. Whether it’s for paper towels, soap, sanitizer, or sharps, we understand the need for dispensers of the highest quality. Design for manufacturability (DFM), in-line assembly, SKU management through IQMS, and third-party logistics all play a critical role in ensuring they meet the most stringent standards. Let’s ex ..read more

Sussex, November 29, 2023 – In a strategic move that’s set to reshape the food/household storage industry, a creative powerhouse, MLNV, has announced the successful acquisition of the beloved Mr. Lid brand. The deal, which has been in the works for several months, was finalized on July 1, 2023 and marks a significant milestone in the evolution of both companies. Mr. Lid, known for its innovative and user-friendly food storage solutions, has been a household name for years, transforming the way people store and organize their leftovers and pantry essentials. With its patented attached-lid desi ..read more

In the fast-paced world of manufacturing, innovation is the driving force that propels industries forward. As technologies evolve and demands shift, the role of automation has become increasingly more vital. At Sussex, we’re going beyond embracing automation – we’re revolutionizing it. Our in-house automation team brings together cutting-edge technology, customized solutions, and expert consultation to redefine how we approach manufacturing. Join us as we explore how the exceptional benefits of our in-house automation team make Sussex like no other injection molder in the industry. Sussex So ..read more

We are excited to share that Sussex IM earned our spot amongst the top 15% of EcoVadis reporting companies and was awarded the Silver Medal in recognition of our steadfast responsibility to sustainability. This accolade serves as a testament to our dedication to responsible practices and environmentally conscious operations. We are proud to have demonstrated our commitment to reducing the environmental impact of our operations and look forward to exceeding expectations for the next reporting year! Recognition of our Sustainable Endeavors Receiving the Silver EcoVadis Medal is a significant ac ..read more

Sussex IM Inc. is set to take center stage as we host a tour and networking event at the eagerly anticipated Plastic Product Decorating Summit this September. With a commitment to family values, innovation, automation, and plastic product decoration expertise, Sussex IM aims to bring together industry leaders, experts, and enthusiasts to delve into the latest trends, technologies, and strategies in the field of plastic decoration. The Summit Details Scheduled to take place from September 27th to 29th in Milwaukee, Wisconsin, the Plastic Product Decorating Summit will be an event that offers a ..read more

We are thrilled to announce that we have been recognized as the esteemed recipient of the 2022 Gojo Industries Supplier of the Year award in the categories of Innovation and Sustainability. This prestigious accolade highlights our unwavering commitment to pushing the boundaries of innovation while maintaining a steadfast focus on sustainable practices. Our dedication to pioneering solutions that reshape the injection molding industry and foster eco-conscious growth has earned us this remarkable distinction. At Sussex IM, innovation is embedded in our DNA, propelling us to create products that ..read more

Strong Core Values are Essential for Success In today’s competitive business world, strong core values are essential for success. Sussex IM has recently unveiled a set of core values that reflect our commitment to excellence. These values— “Work Hard, Play Hard, Laugh Hard,” “If We Can, We Will…and Then Some,” “Treat Everyone Like Family,” “We’ll Figure It Out,” “Own the Outcome, Share the Credit,” and “How Can I Help?”—form the foundation of Sussex IM’s culture, fostering collaboration, innovation, and growth. As Megan Tzanoukakis, CEO of Sussex IM, emphasizes, “At Sussex IM, we see these ..read more