Hardware is critical to any assembly’s success, so we work closely with you to identify the best hardware for your goals. Polyhistor’s unique blend of product design services, on-site engineering expertise, and high-volume CNC machining capabilities equip us to advise you on the various fasteners available and recommend the right solution. Here, we’ve outlined the five considerations we discuss with each product development client to ensure a product with exceptional form, fit, and functionality. 5 Hardware Considerations for Design Engineers When we assist you with ground-up product design s ..read more

Even low-volume productions of high-mix parts require workholding, but machining custom jaws for a short production run is almost never efficient or cost-effective. By utilizing modular vise systems in place of custom jaws, our precision machine shop can keep production times short and costs low.  Some shops shy away from the upfront expense of modular vise systems, but at Polyhistor, we’re committed to delivering high-quality parts quickly and affordably—and ADAPTIX modular vise systems by Norgren allow us to honor that commitment for even the smallest orders. What Are Modular Vise Syste ..read more

At Polyhistor, we’re experts in balancing innovative design and practical manufacturability. Whether you’re ramping up product development services or initiating high-volume production machining, our engineers can help you optimize your parts for manufacturability.  Reach out for an engineering help session, leverage our DFM (Design for Manufacturing) and DFA (Design for Assembly) expertise, and you’ll get superior parts every time. Merging Innovation with Practical Efficiency Our customers come to us with varying levels of engineering experience, from fresh graduates to seasoned engineer ..read more

In the competitive world of product development, every business aims to eventually transition from low to high-volume production. This shift may seem daunting, but with the right planning, a move to high-volume production machining can be both seamless and lucrative for our customers. Polyhistor’s Approach to High-Volume Production High-volume production is defined by its scale, efficiency, and methodology. Beyond simply making more parts and products, high-volume production demands advanced engineering design, intentional scalability, and heightened manufacturing efficiency. At Polyhistor, w ..read more

Plastics are an excellent material choice for many applications throughout diverse industries, including medical, defense, aerospace, automotive, and consumer products. Polyhistor has extensive experience working with the world’s most exotic plastics, and we’d love for you to put our plastic machining services to the test! Keep reading to learn how our expert team leverages the unique properties of eight exotic plastics for a wide range of applications. Processes for Manufacturing Plastic Parts  We produce superior plastic prototypes and parts using one of these distinct processes: 3D pr ..read more

Most product development services begin with a sketch, a 2D drawing, or a 3D model. But thanks to a process known as reverse engineering, you can also use an existing product to inform and inspire your next project. Polyhistor’s reverse engineering experts can dissect and deconstruct your physical product, extracting valuable insights and data which enable us to:  Improve the product Replicate the product  Develop a new and innovative product Keep reading to learn why Polyhistor is a trusted partner for reverse engineering services.  Get to Know Polyhistor’s Reverse Engineeri ..read more

We’re proud of our reputation for exceptional product development and engineering design. But did you know we also offer a tremendous range of in-house capabilities, from CNC machining to 3D printing to complete contract manufacturing services?  Polyhistor can fulfill your project goals throughout every phase, from the design room to the production floor. Did You Know about These 5 Polyhistor Services? Keep reading to discover five high-value manufacturing solutions most Polyhistor customers don’t even know we offer. Whether you’re still brainstorming your next big idea or gearing up for ..read more

Your design is complete, and orders are already coming in for your new product! Now is not the time to discover manufacturability issues that will make your product challenging—or even impossible—to produce. Unfortunately, roadblocks are extremely common when bringing a design to life. But there’s good news! With a slight shift in your product design process, you’ll enjoy a seamless experience from concept to completion. Here’s what to do and why it matters: Remember: Manufacturing is NOT a “One-Size-Fits-All” Process You can talk to all of the prototype companies in Florida, and each one will ..read more

Let Polyhistor advance your parts seamlessly from product development to production!  We leverage our team’s engineering expertise to ensure cost-efficient Design for Manufacturing (DFM), top-quality machining services, and short lead times with on-time delivery. High-Volume Production Machining at Polyhistor As a product development and engineering design firm specializing in rapid prototyping, 3D printing, and CNC machining, we define “high-volume” as any single order of 200+ parts or orders totaling 1,000+ parts per year. The actual scope of production depends heavily on the project’s ..read more

Fixtures are essential to every CNC machine shop’s manufacturing processes. But when parts require custom fixtures, those fixtures can be expensive to make in-house and even more expensive to purchase from an outside supplier.  So how does Polyhistor manage the hundreds of custom fixtures we need each year for our customers’ prototypes and low-volume parts? We 3D print them. 3D Printed Fixtures Secure Your Parts and Prototypes for Less  While there are many types of standard fixtures, custom fixtures are often necessary due to a part’s material or geometry.  As one of the premi ..read more