Screen printing is a wonderful and ancient printing process used to create vibrant, durable prints on a variety of materials, but, like most things, it isn’t infallible. Every now and then, a print may not go as planned, but the good news is that most of these issues can be easily resolved. In this blog, we’ll discuss common screen printing problems and provide troubleshooting tips to ensure your prints come out perfectly every time. Common Screen Printing Problems and Their Solutions Ink Spreading and Viscosity Issues One of the most common problems screen printers encounter is ink spreading ..read more

Apr 12, 2024 | Industry News, News Hub The new Spyder III (left) alongside the Spyder II at Fresh Air Exile Technologies has installed the first Spyder III computer-to-screen at Fresh Air. The London-based garment decoration shop has been using the Spyder II system since 2018 but needed a supplementary system to cope with demand – the company has nine automatic screen printing presses and the capacity to print 40,000 garments each day, and can need 200 or more screens a day during busy periods. “The DLE [direct laser exposure] systems look great on paper but cannot match the S ..read more

As industries grapple with an aging workforce, shifting demographics, and evolving skill requirements, the manufacturing labor shortage has emerged as a critical issue with far-reaching implications. This shortage is a localized concern and a global phenomenon impacting sectors across the board. In this blog, we delve into the depths of this pressing issue, focusing on its repercussions within the print industry. By understanding the broader context of the worker shortage and its specific impact on print manufacturers, we aim to uncover innovative strategies and technologies that pave the way ..read more

Looking to add a personal touch to clothing or fabric projects? Screen print transfers are a great option! In this blog post, we walk through the process of how to make screen print transfers, from the essential materials and tools to step-by-step instructions. Plus, we’ll share invaluable tips and tricks from years of screen-printing experience, ensuring your creations are flawlessly executed. Tools and Materials These tools and materials are the backbone of the screen print transfer process, which creates professional-quality prints with ease and precision. Whether using plastisol ink and a ..read more

Screen printing has etched its mark as a versatile and cost-effective technique to produce products, and it’s constantly evolving to meet the demands of an ever-changing market. The global screen printing market was estimated at $3.5 billion in 2022 and is predicted to reach $11.2 billion by 2030. As we explore the core of screen printing industry trends, it becomes clear that this longstanding printing method is not merely surviving but flourishing, propelled by a multitude of innovative developments that are redefining the industry’s landscape. Artificial Intelligence in Screen Printing  ..read more

The market is constantly evolving, with customers’ preferences changing, meaning that your marketing must adapt to stay on top. While you need to consider your time and budget, it is worth investing some of it into marketing to attract customers and increase your revenue. Our team has scanned over what’s currently happening in marketing, and we have the following marketing ideas for printers to use in 2023. Brand Identity Before undertaking your marketing efforts, establish a brand identity that will be consistent across the board. Establishing a brand voice and tone, core values, goals, and s ..read more

Screen printing is a popular method for printing designs onto various surfaces, such as fabric, paper, and plastic. While the process may seem straightforward, there are several simple tips and tricks that can help improve the quality of the final product. In this blog, we will discuss some of the key strategies for enhancing screen printing at various stages. Improvements at Each Stage Design Choose Appropriate Colors: Choosing the right colors for the design is also important for screen printing production. It’s best to choose colors that are easy to mix and work with, as well as colors that ..read more

Screen printing is a popular technique that uses a mesh screen, ink, and a squeegee to create designs on various materials, such as fabric, paper, and plastics. It is widely used in producing clothing, promotional items, and packaging materials. However, like any other printing process, screen printing can be prone to errors and defects. These errors can be caused by various factors, including human error, equipment malfunction, and environmental factors, such as temperature and humidity. In this blog, we will discuss some systems and methods for accuracy improvements. Methods to Improve Accur ..read more

Mesh count is one of the first items that screen printers need to understand to have successful results in production. Mesh count measures how many polyester threads cross each other per square inch of a screen. Different mesh counts are utilized for different applications, and using the wrong mesh count will create errors in printed products. To help you further understand the importance of choosing the right mesh, our team put together the following information on what is needed to know about mesh count. Common Mesh Counts The following is a breakdown of common mesh counts and which inks an ..read more

As is the case for any business, the goal of running a screen-printing business is to make a profit. Unfortunately, there is no all-in-one cost calculator that encompasses all the factors involved in running your business.  However, here is an example of a simplified formula: Revenue (Printing Fees + Raw Materials and Markup)  – Cost of Goods Sold (Raw Materials Costs, i.e., garments, inks, film, labor, etc.) = Gross Profit – Overhead and Operational Expenses = Net Profit Keep reading to learn more about the parts of this formula and how to set prices for complex print jobs.  Ma ..read more