Unlocking Efficiency and Innovation: The Application of Lean Kata Program In today’s dynamic business landscape, organizations are continually seeking ways to streamline processes, enhance productivity, and drive innovation. One powerful methodology that has gained prominence in this pursuit is the Lean Kata program. Rooted in Japanese management philosophy, Lean Kata offers a structured approach to problem-solving and continuous improvement. In this blog post, we’ll explore the application of Lean Kata and its transformative impact on organizational performance. Understanding Lean Kata At its ..read more

In the era of digital transformation, businesses across various industries are constantly seeking innovative ways to improve their operations and achieve a competitive edge. One such approach is the implementation of a technology-based quality management system (QMS) or simply Quality 4.0. This article explores the benefits of adopting a technology-driven QMS, essential steps for successful implementation, and the key features of an ideal system. Quality 4.0 is the application of Industry 4.0 digital technologies to improve traditional best practices in quality. This innovative approach can i ..read more

The Art of Agile and Scrum The Agile Framework is a “quality by design” approach to software development (and increasingly, to other types of projects) that emphasizes flexibility, collaboration, and iterative progress. It aims to deliver value to customers more quickly and efficiently than traditional project management methodologies.     Key characteristics of Agile include: Iterative and Incremental Development vs. Waterfall : Agile projects are broken down into small increments or iterations, with each iteration delivering a potentially shippable product increment. This allows ..read more

Welcome to our definitive guide to Lean, Six Sigma & Lean Six Sigma. We have broken up this content into eight sections which you can click on the links below to skip ahead or continue reading for the full guide. What is Lean Six Sigma? The Benefits of Lean Six Sigma What is Lean? The Lean Roadmap What is Six Sigma? Lean Vs Six Sigma How to Chose the Right Methodology [VIDEO] How to Think About Lean Six Sigma What is Lean Six Sigma? Lean Six Sigma is quite simply the integration of Lean and Six Sigma methodologies to reduce waste, defects (variation) and increase effectiveness and result ..read more

Kaizen Rapid Improvement Teams Inevitably most, if not all, Kaizen or Rapid Improvement Teams encounter problems along the way as they transform identified current state conditions into new and improved future state conditions. Typically this occurs once the current state value stream map is completed and analysis of the information begins. The problems can be an array of issues such as: poor frequency and method of transportation for materials and components incorrect delivery intervals to reduce inventory propinquity of the supply base to minimize shipping times too much day to day (week to ..read more

What is Lean? Lean is a process improvement methodology, typically based on the Toyota Production System, that seeks to minimize waste, shorten lead times, and maximize efficiency. Lean: Reduces lead time Increases throughput Eliminates waste Provides more value to customers Creates greater profitability Improves delivery time The Lean Roadmap Lean uses the same DMAIC acronym as Six Sigma Where you Define, Measure, Analyze, Improve, and Control. The difference is that you use these steps on a process rather than on a specific chronic problem. The Lean roadmap goes as follows: Define Va ..read more

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By Thomas Pyzdek and Joseph A. DeFeo The views expressed in this White Paper are solely those of the authors. Introduction The United States presidential elections in 2000 and 2020 were disputed and created a lack of confidence in the election results by a large number of citizens, both Democrat (2000) and Republican (2020). They believe that the elections were “stolen”. This distrust caused delays in certifying the results of both elections. In 2020 it led to mobs of people violently storming the capitol building, tragically resulting in deaths and arrests. Washington D.C. literally militariz ..read more

It is often assumed that quality control and quality assurance are one and the same thing—however, while both are an essential component of quality management systems there are some subtle but important differences between the two activities. What is quality control? Quality control (QC) is concerned with the identification of defects—as such, it is regarded as the “inspection” element of quality management. It is the third universal process in the Juran Trilogy, alongside quality planning and quality improvement. Compliance with quality standards—such as those enshrined in ISO 9001—is a key p ..read more

What is quality auditing? Quality auditing is the systematic examination of an organization’s quality management system (QMS). A quality audit is typically carried out by an internal or external quality auditor or audit team. It is a key component of the ISO 9001 quality system standard. Audits are usually conducted at agreed time intervals, ensuring that an organization has a clearly defined system for quality monitoring. They can also help determine whether an organization is compliant with the requirements of a specific quality system. Why are audits important? As well as being an integral ..read more