Welcome to the world where production meets precision, and every penny counts. As a seasoned professional in the process manufacturing industry, you understand the pivotal role that cost management plays in driving efficiency and profitability.  In this blog post, get back to basics to explore manufacturing costs— why they matter, different cost structures, and strategies for effective cost management.   Manufacturing costs are more than just numbers on a balance sheet; they reflect a company’s operational efficiency, competitiveness, and profitability. Here’s why this mat ..read more

This article explores the vital concept of understanding “what good looks like” in the process industry for strategic decision-making, focusing on data visualisation.  Everyone on the plant team needs to know what’s happening, what should happen, and the next steps if things go off track. Managers often make the mistake of assuming their team knows these expectations. In this industry, quick, well-informed decisions are critical. This skill hinges on identifying “what good looks like,” which means moving past gut feelings to rely on solid data visualisation techniques for every worker in ..read more

As the industry progresses, it brings forth new challenges in manufacturing costs, efficiency, and sustainability. However, many businesses still grapple with significant inefficiencies. Untidy processes and manual tasks consume valuable time for your team, diverting their attention from essential priorities. These accumulated costs waste vital resources necessary for maintaining competitiveness.   Addressing these issues within the process industry falls upon process engineers, plant engineers, and continuous improvement professionals. If you work in one of these roles and aim to ta ..read more

In this post, we have combined the six most important ‘back to basics’ dedicated to empowering manufacturing professionals to rediscover the fundamental principles and practices that propel operational excellence in the industry: OEE, sustainability, short interval control, visual management, KPIs and 5s. 6 Reasons Why Manufacturers need to go Back to Basics? 1. Efficiency Improvement: OEE Overall Equipment Effectiveness (OEE) helps manufacturers identify and eliminate losses in their production processes, increasing efficiency and productivity. Although it is fundamentally a straightforward c ..read more

Is sustaining change a difficult task for you? Within the process industry change is not just inevitable; it’s essential for survival and growth. But making change stick can be a daunting task. Whether you’re a process engineer, a plant manager, or a continuous improvement specialist, mastering change management is vital for success. Let’s get back to basics of ‘Change Management’ and explore strategies to ensure sustainable change in the process industry.   Understanding Change Management  Change management is a structured approach to transitioning individuals, t ..read more

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Key Performance Indicators (KPIs) play a pivotal role in enabling organisations to track progress, make informed decisions, and plan strategically. They serve as indicators of efficiency, customer satisfaction, and competitive positioning. Let’s get back to basics on KPIs and their significance in chemical manufacturing operations.  What Exactly Are Key Performance Indicators?  KPIs represent measurable values that reflect critical performance aspects within a business. They guide organisations towards their goals by providing insights into various areas such as financial h ..read more

This article will explore the use of Objectives and Key Results (OKRs) in the chemical industry and how they are fundamental to keeping focus and delivering results. To kick things off, let’s address some essential questions:  Daily, how do you navigate the constant flow of information that reaches you, pulling your attention away from what truly matters? How do you prioritise your tasks?  How much time are you spending on what really matters? Are you applying Pareto to manage your time or living the “get things done” philosophy? Can you list the few vital tasks that will drive t ..read more

In the fast-paced and intricate landscape of the chemicals industry, safety, efficiency, and quality stand out as paramount factors. Furthermore, visual management emerges as a pivotal player in this dynamic sector, wielding the power to not only streamline operations but also fortify safety protocols and optimise productivity. Let’s get back to basics on visual management, exploring its intricacies and profound impact on the chemicals industry. Understanding Visual Management Visual management is a methodology that harnesses visual aids and cues to present information in an easily interpretab ..read more

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