Re: [moved here] - some ideas about micro/nano-fabrication and such ...
Reprap Forum
by VDX
2h ago
and for "micro/nano-positioning" -- if you look in my first attached image - on the left, above "Positionierer" - this is a 3-axis nano-positioner, assembled from 3 "Piezolegs"-drives. This setup has a moving/positioning range of 23x23x23mm in XYZ with an overall accuracy of 150 nanometer per "step" or, when in "clamped" mode, even down to sub-nanometer resolution ... what it lacks in this version, is some sort of linear measuring the position for closed-loop ... so it could develop misposition, if the load is not symmetrical or too high ..read more
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Re: [moved here] - some ideas about micro/nano-fabrication and such ...
Reprap Forum
by VDX
14h ago
by the way - with the galvanic approach you can easy manufacture any size and form of tips and probe-points, which you can get as "hollow form" in a plastic sheet. This would be a perfect use for the UV-LCD-3D-printers with roughly 25 microns big "voxels". With some tweaking you can get even finer resolution, if you modify a common data-beamer with an UV-LED as light source and adding a reducing lens in front of the optics. *** EDIT *** - on the second thought -- I have some image transferring "glassfibers" (=fiber-bundles) with 0.2mm diameter and 3000 single fibers and some thicker to ..read more
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Re: [moved here] - some ideas about micro/nano-fabrication and such ...
Reprap Forum
by VDX
14h ago
I had a cooperation (more I had to help them solve some handling issues), from where I've got a bunch of "nano-nailheads" -- it's essentially a halfsphere of gold or platinum with 30µm diameter with a 30 or 50µm long "nano-needle" centered at the flat side. This nano-needles were around 100 nanometers at the center-point connection and some nanometers at the tip - they were made galvanically by "growing" the metal through "nano-bores", made by shooting accelerated ions through the polymer sheets and then etch/dissolve the below 1 nanometer wide through-hole to the desired diameter (either ..read more
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Re: [moved here] - some ideas about micro/nano-fabrication and such ...
Reprap Forum
by VikOlliver
17h ago
How did you make your probe points? I'm just electro-eroding wire with salt water and batteries. Works fine. Vik :v ..read more
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Re: WIKI Clean up
Reprap Forum
by VDX
20h ago
there is the "tech-talk" subforum, so I'll move it there ... but if there is some interest, I can create a forum related to "micro/nano-tech" too ..read more
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Re: WIKI Clean up
Reprap Forum
by VikOlliver
20h ago
I've looked at a system using sheets of chip substrate mask. Worked quite well and I considered using it for RepRapMicron. However, the materials and preparation were too much for the average RepRap maker, expensive, and hard to get hold of. Also, one development advantage of the probe approach is that you have the basis for a tool that can pick and place. It's all very well making micron-sized objects, but you have to be able to handle them as well! Vik :v ..read more
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Re: WIKI Clean up
Reprap Forum
by VDX
20h ago
with the "laser-thermo-transfer" some nanometer thick layers can be "sprayed" or more like "PVD" coated (as in Physical Vapor Deposition) - the lower limit are actually the spot sizes of down to 50 microns with laser diodes or down to 10 microns with fiber-lasers and such (have some UV-DPSS and actually an "green" picosecond laser for testing until end of May). What would help with finer lateral details would be photo-masks ... or maybe some sort of DIY electron beam gears in vacuum ..read more
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Re: WIKI Clean up
Reprap Forum
by VikOlliver
20h ago
I plan on going down to the micron level. Everyone wants to use lasers but they're not easy to get in many countries and don't work well once you get down to the micron level. I'm hoping my hardware will scale down even smaller eventually, heading for the nanometre. That's going to be a world of fun because at that scale air molecules are charging around like cannonballs ..read more
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Re: WIKI Clean up
Reprap Forum
by VDX
20h ago
for some decent "microfabrication" in sort of a DIY approach you can use lasers with a fine spot - common fiberlasers have spot diameters around 30 microns, with different optics even down to below 10 microns. Here I was testing with "laser assisted thermo-transfer" of previously applied spray paint with a fiber laser (30 micron spot) and a blue laser-diode (80 micron spot) - in the videos with only a single layer of maybe 10 microns resulting height ... with "stacking" more layers you can build any wished height or even change the material per layer ... or, when changing the carriers for ..read more
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[moved here] - some ideas about micro/nano-fabrication and such ...
Reprap Forum
by VikOlliver
20h ago
The project has recently woken up with the μRepRap (RepRapMicron). The idea being to make tiny things with micron or sub-micron resolution. Ultimately, this includes very tiny RepRaps. Progress on [blog.reprap.org] Vik ;v ..read more
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