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The Lean6leadership's Podcast
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Welcome to Lean6leadership that is Lean with the number six leadership dot com. Where I discuss the ins and outs of Quality Engineering/Management, Program/Project management, and how to apply it to your life. I am a certified Six Sigma Master Black Belt, and a recovering Project Management Professional.
The Lean6leadership's Podcast
1M ago
In this episode, we will discuss 5S
Item 1: Why 5S
Image of professionalism
Find stuff
Cost control
Item 2: When 5S
Stable process
Mapped processes
Measurable processes
Item 3: How to 5S
Total involvement of the entire group
Take the time to do it right
Follow up with pictures
Story: Implementation in a single-operator hobby workshop. Later videos on YouTube ..read more
The Lean6leadership's Podcast
2M ago
In this episode, we will discuss Maintenance
Item 1: Scheduling Maintenance
Cost Control
Equipment maximization
Capacity utilization
Item 2: Everyone Involved
Getting buy-in
Keeping buy-in
I mean everyone is involved not just a few
Item 3: Customer satisfaction
Customer feedback
Customer engagement
Customers need to know
Story: Implementation of Total Preventative Maintenance at a consulting client organization ..read more
The Lean6leadership's Podcast
2M ago
In this episode, we will discuss How to employ Six Sigma
Item 1: Variation
Process in control?
Measurable
Understood
Item 2: Define
Justify why
Assign who
Gates with goals and controls
Item 3: Control
Follow-ups
Leadership clearly defined
Communication well understood
Story: Starting a Six Sigma project just because ..read more
The Lean6leadership's Podcast
2M ago
In this episode, we will discuss risk management
Item 1: Why manage risk
Cost management
Time Management
People management
Item 2: When to manage risk
Planning
Development
Execution
Item 3: How to manage risk
Planning tools
Development tools
Execution tools
Story: Risk mitigation in the proposal to the customer ..read more
The Lean6leadership's Podcast
2M ago
In this episode, we will discuss Tool selection
Item 1: Define the whatever you are working on
Size
Time
Cost
Item 2: Charter sets it up
Limits
People
Communication types
Item 3: Breakdown
Tool Types: Brainstorm, Just do, and complex
Combo tools
Matrix
Story: PFMEA to a DOE ..read more
The Lean6leadership's Podcast
3M ago
In this episode we will discuss Scope Control
Item 1: Establishment of scope
Charter
Work Breakdown Structure (WBS)
Limitations and change control
Item 2: Creep
Customer requirement creep
No change controls
People pleasing management (overcompensation)
Item 3: Kill it with fire
Run on project
The project is over but
We start the project….Why?
Story: The Black Belt project that couldn’t ..read more
The Lean6leadership's Podcast
3M ago
In this episode, we will discuss Management responsibility.
Item 1: Which part of Management is responsible for improvement
Executive Management
Middle Management
Supervisory and Subject Matter Experts (SME)
Item 2: Large organization vs small business
Roles of each management type
Responsibilities differential by size
Reporting and follow-up
Item 3: Belts and titles
Green, Black, Yellow, Master and commander
CEO to the supervisor
SMEs
Story: Implementation at a small manufacturing company ..read more
The Lean6leadership's Podcast
2y ago
In this episode we will discuss statistics
Item 1: Is it really needed?
Appropriate to the process
Inspection type
Data available
Item 2: Implementation
Frequency of review
KPIs
Display of outputs
Item 3: Sustainment
Goals
Who sees the report?
When to change?
Story: SPC implementation with a supplier as well as reporting on internal metrics ..read more
The Lean6leadership's Podcast
2y ago
In this episode we will discuss process mapping
Item 1: Why
Plan of PDCA
Baseline current process
Future state of process
Item 2: How
Excel or Paper and pencil
Visio
PowerPoint
Item 3: When
Beginning of a project
Any process at all
When developing a procedure
Story: Inclusion of process maps into procedures ..read more
The Lean6leadership's Podcast
2y ago
In this episode we will discuss Lean Vs Sig Sigma
Item 1: Which is which
Lean and Six Sigma implementation
“ “ usage
Execution of each
Item 2: Best of both
5s V 6S
PDCA or DMAIC
Design
Item 3: When not to use either
Research and development
Just fix it, damn it!
Seriously it is a paperwork issue?
Story: Lean out a production line vs Six Sigma project to fix data through put issue ..read more