Many of our customers are familiar with Polyhistor’s engineering experience and expertise as a precision machine shop. However, we also like to highlight some of the smaller things they may not realize about Polyhistor. We are excited to showcase our reusable packaging, our waste reduction efforts, and the subtle but significant benefits these initiatives offer […] The post The Subtle, Significant Benefits Of Our Reused Packaging first appeared on Polyhistor International ..read more

Laser cutting is a versatile manufacturing capability known for its speed and precision. It’s ideal for anything from prototyping to high-volume production. At Polyhistor, we offer in-house laser cutting and laser engraving services from our precision machine shop in Jacksonville, Florida. Versatile Laser Cutting Capabilities  When customers need laser cutting services, we rely on two pieces of equipment, depending on the project:  A low-powered laser cutter ideal for non-metallic materials, such as plastics and rubbers A high-powered laser cutter ideal for metallic materials, such ..read more

There are tremendous opportunities to reduce manufacturing costs for almost every project. The key is to consider and implement cost-saving strategies as early as possible—beginning with engineering design.  Keep It Simple: Cost-Saving Product Design Tips  Much of the cost to manufacture a product is directly related to how it is designed, assembled, and packaged. Polyhistor’s biggest piece of advice during the design phase is this: keep it simple. Here are a few tips for reducing complexity and, in turn, costs.  1. Use as few parts as possible Remember this Design for Assembly ..read more

Aluminum is second only to steel in popularity, and it’s easy to see why! Pure aluminum is plentiful, comprising 8% of the Earth’s crust. In its many alloyed forms, aluminum’s unique properties make it a top choice for a wide range of industries and applications. Let’s explore further. Advantages of Aluminum in Manufacturing At Polyhistor, we call aluminum a “feature-rich” material because of its versatility. Due to its low density, aluminum is perfect for applications with strict weight limitations. Aluminum alloys are notably stronger and more dimensionally stable than many other low-density ..read more

Hardware is critical to any assembly’s success, so we work closely with you to identify the best hardware for your goals. Polyhistor’s unique blend of product design services, on-site engineering expertise, and high-volume CNC machining capabilities equip us to advise you on the various fasteners available and recommend the right solution. Here, we’ve outlined the five considerations we discuss with each product development client to ensure a product with exceptional form, fit, and functionality. 5 Hardware Considerations for Design Engineers When we assist you with ground-up product design s ..read more

Even low-volume productions of high-mix parts require workholding, but machining custom jaws for a short production run is almost never efficient or cost-effective. By utilizing modular vise systems in place of custom jaws, our precision machine shop can keep production times short and costs low.  Some shops shy away from the upfront expense of modular vise systems, but at Polyhistor, we’re committed to delivering high-quality parts quickly and affordably—and ADAPTIX modular vise systems by Norgren allow us to honor that commitment for even the smallest orders. What Are Modular Vise Syste ..read more

At Polyhistor, we’re experts in balancing innovative design and practical manufacturability. Whether you’re ramping up product development services or initiating high-volume production machining, our engineers can help you optimize your parts for manufacturability.  Reach out for an engineering help session, leverage our DFM (Design for Manufacturing) and DFA (Design for Assembly) expertise, and you’ll get superior parts every time. Merging Innovation with Practical Efficiency Our customers come to us with varying levels of engineering experience, from fresh graduates to seasoned engineer ..read more

In the competitive world of product development, every business aims to eventually transition from low to high-volume production. This shift may seem daunting, but with the right planning, a move to high-volume production machining can be both seamless and lucrative for our customers. Polyhistor’s Approach to High-Volume Production High-volume production is defined by its scale, efficiency, and methodology. Beyond simply making more parts and products, high-volume production demands advanced engineering design, intentional scalability, and heightened manufacturing efficiency. At Polyhistor, w ..read more

Plastics are an excellent material choice for many applications throughout diverse industries, including medical, defense, aerospace, automotive, and consumer products. Polyhistor has extensive experience working with the world’s most exotic plastics, and we’d love for you to put our plastic machining services to the test! Keep reading to learn how our expert team leverages the unique properties of eight exotic plastics for a wide range of applications. Processes for Manufacturing Plastic Parts  We produce superior plastic prototypes and parts using one of these distinct processes: 3D pr ..read more

Most product development services begin with a sketch, a 2D drawing, or a 3D model. But thanks to a process known as reverse engineering, you can also use an existing product to inform and inspire your next project. Polyhistor’s reverse engineering experts can dissect and deconstruct your physical product, extracting valuable insights and data which enable us to:  Improve the product Replicate the product  Develop a new and innovative product Keep reading to learn why Polyhistor is a trusted partner for reverse engineering services.  Get to Know Polyhistor’s Reverse Engineeri ..read more