Welding Automation: Boosting Productivity And Eliminating Rework.
Westermans Blog
by Dusan Vicovac
1M ago
The demand for production keeps increasing while fewer people are entering the welding trade than retiring from it. This makes increasing productivity the #1 goal for many fab shops today. Welding automation has been a hot topic lately, but for a good reason. It's a way to help your welders produce more while eliminating or minimising weld defects and rework. Welding automation helps improve weld quality and productivity. That's a win-win across the board. However, welding automation systems are often specialised for specific applications, requiring a thoughtful approach when picking the righ ..read more
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Troubleshooting Tips in Submerged Arc Welding
Westermans Blog
by Westermans
6M ago
Common problems in sub-arc welding can affect weld quality, penetration and overall performance. Submerged arc welding (SAW) troubleshooting involves identifying and addressing issues that may arise during the welding process. Firstly, what is Submerged-arc welding? SAW is a common arc welding process that involves the formation of an arc between a continuously fed electrode and the workpiece. A blanket of powdered flux generates a protective gas shield and a slag (and may also be used to add alloying elements to the weld pool) which protects the weld zone. SubArc welding is typically used fo ..read more
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Which TIG Welder? A Comprehensive Buying Guide to Make the Best Choice!
Westermans Blog
by Westermans
6M ago
When it comes to TIG welding, the right equipment can make all the difference in the world. Whether you're an experienced welder or just starting out, selecting which TIG welder to use is a crucial decision. With various brands, models, and features on the market, it's easy to feel overwhelmed. This comprehensive buying guide will help you navigate the process, ensuring you choose the TIG welder that best suits your needs. Understanding TIG Welding. TIG (Tungsten Inert Gas) welding is known for its precision and versatility, making it the go-to choice for many professionals. It's ideal for we ..read more
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Choosing the Right TIG Welder: A Comprehensive Buying Guide
Westermans Blog
by Westermans
8M ago
When it comes to TIG welding, the right equipment can make all the difference in the world. Whether you’re an experienced welder or just starting out, selecting the perfect TIG welder is a crucial decision. With various brands, models, and features on the market, it’s easy to feel overwhelmed. This comprehensive buying guide will help you navigate the process, ensuring you choose the TIG welder that best suits your needs. Understanding TIG Welding TIG (Tungsten Inert Gas) welding is known for its precision and versatility, making it the go-to choice for many professionals. It’s ideal for weldi ..read more
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How Pulse MIG Welding Works: All You Need to Know; Will it Work For You?
Westermans Blog
by Dusan Vicovac
9M ago
Pulse MIG welding is a modified spray transfer MIG process that allows exceptional heat input control, better operating characteristics, and higher weld quality than standard MIG. Are you experiencing distortion, burn-through, or negative material property changes when welding exotic metals like aluminium, stainless steel, and high-strength steel? The vast majority of these issues stem from excessive heat input. The solution? — Pulsed welding processes, like pulsed MIG or TIG. However, pulsed MIG does so much more than preventing heat-related issues. Read on to discover how pulse MIG welding w ..read more
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The Art of Orbital Welding: All You Need to Know About it’s Applications!!
Westermans Blog
by Dusan Vicovac
11M ago
Introduction: Automated orbital welding systems are among the core technologies that enable the modern world to function. The preciseness, consistency, and productivity of orbital welding ensures smooth operations in many industries. From pharmaceutical to aerospace, and semiconductor industry, orbital welding applications play a huge role. We couldn’t have modern aircraft or smartphones, as chip manufacturing relies on orbital welding. So, the device you are using to read our blog would be more challenging to make without orbital welding. Providing the necessary weld integrity for semiconduct ..read more
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The Advantages of Using TIG Welding for Pipe Applications: Find Out Now
Westermans Blog
by Westermans
11M ago
TIG welding, also known as Gas Tungsten Arc Welding (GTAW), is a highly versatile and efficient welding process. It’s proven to be ideal for pipe applications, with its precise control and ability to produce high-quality welds. TIG welding offers several more advantages over other welding techniques. In this article, we will take a closer look at the benefits of TIG welding for pipe applications. Including why it is the preferred choice for many professionals in the industry. From its ability to create clean, precise welds, to its suitability for a wide range of materials. TIG welding offers ..read more
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MIG Welding Aluminium: Master The Art with Essential Tips and Tricks!
Westermans Blog
by Westermans
1y ago
Aluminium is a versatile and widely used metal in various industries. From automotive and aerospace to construction and manufacturing. When it comes to joining aluminium parts, MIG welding is a popular and efficient method. But welding aluminium poses unique challenges compared to other metals. A low melting point, high thermal conductivity, and oxide layer contribute to this. In this blog, we will explore the world of MIG welding aluminium. Providing valuable insights, tips, and techniques. As well as best practices to help you master the art and achieve high-quality welds. Understanding the ..read more
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Premium Weld Cladding Performance with the Industry’s Favourite System.
Westermans Blog
by Westermans
1y ago
Our machine of the week is a used, ex-TWI, Fronius weld cladding system. Featuring a 1000kg welding positioner for component handling. Plus a Fronius TT 450 TIG welding machine, suitable for both hot and cold wire welding processes. This Fronius welding system is a top-of-the-line solution for your weld cladding needs. With a 1000kg welding positioner, this system can handle large and heavy workpieces with ease. The Fronius TT 450 TIG welding machine is a high-performance machine. It delivers excellent welding results, whether you’re working with hot or cold wire welding processes. Weld Cladd ..read more
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What is an Orbital Welder? Find Out Now!
Westermans Blog
by Westermans
1y ago
Introduction: What is an Orbital Welder? An orbital welder is a specialised welding machine, performing automatic welding of pipes and tubes. It is an effective solution for a precision welding process. It uses a rotating mechanical device that moves the welding head around the circumference of the tube or pipe. Thus producing a consistent and uniform weld for high purity applications. Ideal for use in industries such as semiconductor, biotechnology, aerospace, and pharmaceutical manufacturing. The orbital welding process eliminates manual intervention and can perform a range of welding proces ..read more
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